As someone in PD, there seems to be a couple of glaring factors that diminish our success compared to other companies.
1) Powertrain strategy: Our obsession with eco boost engines and lack of a powertrain strategy. We are pouring money into turbocharged engines while GM (and even Honda, Toyota, and Kia) largely sticks with legacy natural aspirated engines. The material cost is lower and they aren’t spending a ton of engineering resources on them, all while often being favorably received by customers. Our fuel economy is slightly better but the customer doesn’t seem to care to justify our expense. It shows in the products. Imagine how much better our interiors would be if we shifted even just a few hundred from the powertrain to the interior. This doesn’t even get into the fact that we don’t know how to bridge the gap between gas and EVs. We are throwing money at gas engines, Hybrids, plug in hybrids, and EVs all at once. Many other companies are only adding naturally aspirated hybrids at most and then going straight to EVs. As someone else alluded to, powertrain complexity is out of control
2) Management direction: in addition to the powertrain fiasco, as more programs get pinched by the added costs, decisions from management happen more slowly and hold up programs, ultimately delaying them or forcing condensed timing in other. Furthermore, the decision to k–l off certain vehicle lines will point towards a capacity problem. Sure we can get back a lot of it with vehicles like the ranger and bronco, but some of that volume is gone for good and could cause a capacity issue.
/rant