I was forced to do it in 2022 at age 56, now 59..
Inquire if you qualify for and HRA from Ford...that helps pay for health care premiums up to age 65. Cobra insurance thru Ford for 18months is the best option for now. All others have much larger out of pocket expenses even with the HRA. (health reimbursement account)
I am currently converting $50K per year to Roths and thinking about going up to $75K. Yes I am paying taxes with 401K money but Ford does 20% withholding so I just use that extra to cover the Roth conversion taxes. I am not trying to convert all of it but trying to level out my lifetime taxation rate because once the RMDs kick in its too late. Also having our children inherit Roth IRAs is a much better option for them.
I kept $500K in my 401K until I turn 59.5 and rolled my lump sum to Vanguard.
The last 3 years have been really good in the market. Vanguard charges .003% and they have me about 50/50. My adviser says we could do better but why...no reason to add anymore risk in the plan plus every 4 years you get a 50/50 chance a mo--n will be voted into the white house. Maybe a 100% chance.
I pull around $60K form the 401K and wife has $25K job and I do odd side jobs for fun money.
I plan to take SS at 62 because I don't need any more delayed income plus SS is treated differently at certain income levels.
Watch some of the youtube videos from James Conole (root financial). If you are an engineer you will appreciate his spreadsheets and common sense approach. Lots to learn on youtube...
Good luck.. Ford was fun for the first 25 yrs but the last 8 were cray cray with Hackett and Farley.